Trim a Screw to Length Without Ruining the Threads, Using Your Wire Strippers
The Problem
Sometimes the fix for a stripped screw hole is a replacement screw with a similar thread — but it's too long for the spot. Cutting it to length with pliers or a diagonal cutter crushes the threads right at the cut end, so the screw won't thread back in cleanly.
The Technique
- Check your wire strippers or crimping tool — most models have a small screw-cutting hole built into the jaws, often marked with a few different sizes.
- Thread the screw into the hole that matches its diameter, up to the point where you want the cut.
- Twist and snap it off there, the way the tool is designed to be used — this shears the screw cleanly instead of crushing the threads the way a diagonal cutter would.
- The cut end threads in cleanly, since the threads right up to the cut point are undamaged.
Pro tip: Cut a little longer than you think you need. You can always trim more off, but you can't put length back on.